Fog cooling systems for creating a microclimate in production
The microclimate of industrial premises is a very important task today. Many processes in production require the creation of certain conditions, for example, maintaining an optimal temperature of 19-25 degrees.
During the summer period, the ambient air temperature in the working areas of the workshops can reach 50-60 0With. Such a deviation from the norm is dangerous for workers, the risk of heat stroke increases. Adiabatic mist cooling systems are able to reduce the temperature by 15-18 degrees.
Industrial misting cooling systems work perfectly in large rooms, industrial workshops and production lines. They are the most cost-effective way to air-condition industrial premises with an influx of outside air through open gates and windows.
Air cooling with the help of fog systems is carried out in such industries as:
· metallurgical,
· foundry,
· mechanical engineering,
· glass,
· ceramic,
· production of plastic products,
· other production related to heating of ambient air and equipment
The installation of a fog system in production workshops and lighting solves the following tasks:
1. Reducing the temperature in the room increases the productivity of workers
2. the heat load on employees also leads to a healthy production atmosphere: increased attentiveness, reduced fatigue and the likelihood of a thermal shock
3. Humidification of the air is associated with a healthy mucous membrane and increased immunity of the working staff
4. Reduction of dustiness and emissions of gas and smoke due to the effect of adiabatic humidification, as well as suppression of unpleasant odors
5. Increase in profitability —increase in income due to optimization of production processes. Reduction of maintenance costs and maintenance of general order and cleanliness.
6. Local (zonal) cooling. This is economically more advantageous compared to industrial air conditioning and aspiration systems.
The general scheme of installation of a fog generation system for industrial production is as follows:
The main elements of high pressure misting systems are:
· high pressure pump,
· filters for water,
· high-pressure main and auxiliary pipelines,
· clamping,quick-release, threaded and reduction fittings
· spraying nozzles,
· system control unit,
· fans of various types,
· fasteners, etc. accessories according to the project
The cooling and microclimate management system at an industrial enterprise is an excellent opportunity to increase productivity and profit. With the correct installation of the misting system, it is possible to achieve not only the possibility of regulating the temperature and humidity of the air, but also to successfully combat dusty waste and odors of technological processes.
Pre-fog cooling of the air consumed by industrial air conditioners also reduces the costs of the enterprise by up to 25% by reducing the load on the compressors of air conditioners. The effect of the impact on the equipment during cyclic operation is reduced. As a result, the installed air conditioners will consume less energy and need less maintenance.
The misting system is easy to install and does not require complex maintenance. This will allow you to design and install it without stopping technological processes and production downtime.
